Modular Crane Mat SystemsSix Listed Configurations
CPS interlocking UHMW-PE mat systems use defined 1500mm or 1800mm configurations to spread an outrigger reaction over a larger bearing area. Select only from the manufacturer-listed arrangements, using the verified reaction, assessed ground capacity and lift plan.
A Defined Multi-Mat System
The manufacturer guide defines cross-laid interlocking mat arrangements in 1500mm and 1800mm systems. Capacity belongs to the complete stated configuration, not to an individual loose section. The guide illustrates a first layer, a second layer at 90 degrees and a matched round topper; the configuration tables list that topper as optional. The final arrangement must follow the lift plan.
Manufacturer guide illustration: cross-laid interlocking mats with the listed round topper. Final setup must follow the lift plan.
Six Checks That Define the System
A modular arrangement is not selected from gross crane capacity or ground type alone. Confirm the engineering inputs and the exact manufacturer-listed configuration before use.
Maximum Reaction
Use the verified maximum outrigger reaction for the actual crane configuration and lift.
Ground Capacity
Use a competent, site-specific assessment. Generic soil descriptions are screening inputs only.
Exact Arrangement
Match the 1500mm or 1800mm system, mat count, bearing area and cross-layer orientation.
Load Introduction
Check outrigger-foot contact and whether the listed round topper is required by the lift plan.
Handling Plan
Interlocking sections weigh 41kg or 58kg. Plan suitable people, aids or mechanical handling.
Lift-Plan Approval
The manufacturer calls the configurations indicative. The competent person must approve the final setup.
Capacity is configuration-specific. The figures below apply to the complete stated multi-mat system at a maximum ground pressure of 5 kg/cm². They are not standalone ratings for a single mat and they do not prove that the supporting ground is suitable.
Need a single large pad instead? Heavy Lift pads are a separate product route with their own manufacturer-listed capacities and handling requirements. See the Heavy Lift range →
Listed System Configurations
These figures are for the complete cross-laid arrangement shown in the CPS interlocking multi-mat guide. Capacities are conditional on a maximum ground pressure of 5 kg/cm² and remain subject to the lift plan.
1500 System · 1.50m²
75 tonnes
x2 1500 x 565 x 50mm interlocking mats.
1000 x 60mm round pad listed as optional.
1500 System · 2.25m²
100 tonnes
x5 1500 x 565 x 50mm interlocking mats.
1000 x 60mm round pad listed as optional.
1500 System · 3.00m²
110 tonnes
x7 1500 x 565 x 50mm interlocking mats.
1200 x 60mm round pad listed as optional.
1800 System · 2.16m²
100 tonnes
x2 1800 x 665 x 50mm interlocking mats.
1200 x 60mm round pad listed as optional.
1800 System · 3.24m²
140 tonnes
x5 1800 x 665 x 50mm interlocking mats.
1200 x 60mm round pad listed as optional.
1800 System · 4.32m²
160 tonnes
x7 1800 x 665 x 50mm interlocking mats.
1200 x 60mm round pad listed as optional.
Configuration figures are indicative only. Ensure there are no gaps or debris in the setup and always refer to the lift plan.
Modular Mat Configurations
Solid and interlocking sections in 1500mm and 1800mm formats. Use only within a verified product or system arrangement. From £235 ex VAT. Full specs on each product page.
Solid Section
1800 x 600 x 50mm
1800mm solid section. Confirm its product rating, support conditions and intended use from the manufacturer specification.
View Product →Interlocking
1800 x 665 x 50mm
58kg interlocking section used in the manufacturer-listed 1800mm multi-mat arrangements.
View Product →Solid Section
1500 x 500 x 50mm
1500mm solid section. Confirm its product rating, support conditions and intended use from the manufacturer specification.
View Product →Interlocking
1500 x 565 x 50mm
41kg interlocking section used in the manufacturer-listed 1500mm multi-mat arrangements.
View Product →Specced for the Spread
Configuration, Not Guesswork
- Capacity belongs to the complete listed arrangement
- Six guide configurations from 75 to 160 tonnes
- Final setup confirmed in the lift plan
UHMW-PE Composite
- 1500mm and 1800mm interlocking formats
- 41kg and 58kg section weights
- Handling points for controlled positioning
Built for Projects
- Trade pricing on volume and project orders
- Repeat supply for fleet and hire operators
- UK stock, next day on stocked sections
System Sizes, Weights & Limits
1500mm system: 1500 x 565 x 50mm interlocking sections, 41kg each. Manufacturer-listed complete arrangements use x2, x5 or x7 mats and provide 1.50m², 2.25m² or 3.00m² bearing areas.
1800mm system: 1800 x 665 x 50mm interlocking sections, 58kg each. Manufacturer-listed complete arrangements use x2, x5 or x7 mats and provide 2.16m², 3.24m² or 4.32m² bearing areas.
Solid sections: 1500 x 500 x 50mm and 1800 x 600 x 50mm products are also available. Do not transfer a complete multi-mat system capacity to a single solid or interlocking section.
Ground and setup: the guide figures assume a maximum ground pressure of 5 kg/cm². Actual ground suitability, load introduction, gaps, debris, orientation and the lift plan still govern the final arrangement.
The ground bearing calculator and pad size calculator are screening tools. They do not approve ground conditions or a modular configuration.
Clear, Transparent Pricing
Pricing
- Modular sections from £235 ex VAT. VAT added at checkout.
- Pay online by card or request a proforma invoice for BACS.
- Trade and project pricing on volume orders.
- No minimum order. Buy one section or a full platform.
Delivery & Trade
- Nationwide delivery from UK stock.
- Pallet freight quoted per order on larger platforms.
- Trade accounts and project enquiries welcome.
- Repeat supply for fleet and hire operators.
Modular Mat FAQ
Are modular crane mats the same as a multi mat system?
The terms are often used for sectional load-spreading systems. CPS uses interlocking UHMW-PE composite mats in defined cross-laid arrangements; always identify the exact product, mat count and configuration rather than relying on a generic name.
How many sections do I need?
Start with the verified maximum outrigger reaction and a competent ground assessment. Compare the screening area with one of the six manufacturer-listed arrangements, then have the exact setup confirmed in the lift plan. Do not create an unlisted capacity by simply adding sections.
Can I mix sizes and interlocking sections?
Do not mix sizes or solid and interlocking sections by assumption. Use the exact manufacturer-listed arrangement or obtain written manufacturer or engineering confirmation for a different setup.
Why UHMW-PE instead of aluminium or timber?
Material alone does not make a system suitable. Choose the arrangement from the verified reaction, assessed ground, bearing area, contact geometry, handling plan and the evidence required by the competent person.
Planning a Spread?
Browse the modular range or send us the maximum outrigger reaction, foot dimensions, assessed ground capacity and lift details. We can identify the closest listed route for your competent person to review. Trade and project pricing on volume.
